Industrial Metal 3D Printing Technologies

Industrial Metal 3D Printing Technologies

Structured overview of the most important technologies for industrial metal additive manufacturing.

Technology Classification

Metal additive manufacturing is structured according to ISO/ASTM 52900 into clear process families. Here you will find an unambiguous classification of the most important industrial processes.

ISO/ASTM 52900 Main Family

POWDER BED FUSION (PBF)

ISO/ASTM 52900 main family: Layer-by-layer construction by selectively melting a powder bed using thermal energy. Primarily suited for small to medium-sized, highly complex components.

PBF-LB/M

Powder Bed Fusion – Laser Beam / Metal

Laser-based powder bed process for layer-by-layer production of highly complex metal components. (Brand names such as SLM or DMLS historically belong to this family.)

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PBF-EB/M

Powder Bed Fusion – Electron Beam / Metal

Powder bed process in which an electron beam fuses metal powder under vacuum. (Commercially often referred to as Electron Beam Melting / EBM.)

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ISO/ASTM 52900 Main Family

DIRECTED ENERGY DEPOSITION (DED)

ISO/ASTM 52900 main family: Process using focused thermal energy to fuse materials as they are deposited. Ideal for large parts and repair applications.

DED-LB/M (Powder-fed)

Laser-based Directed Energy Deposition (Powder-fed)

DED process in which metal powder feedstock is blown via a nozzle directly into the laser-generated melt pool.

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DED-LB/M (Wire-fed)

Laser-based Directed Energy Deposition (Wire-fed)

DED process in which metal wire feedstock is melted by a laser beam. (Systems such as Meltio fall exactly into this category.)

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DED-EB/M

Electron Beam-based Directed Energy Deposition

DED process using an electron beam in vacuum as the energy source, typically combined with wire feedstock (EBAM).

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DED-Arc/M (WAAM)

Arc-based Directed Energy Deposition / WAAM

DED process using an electric arc to melt metal wire. WAAM (Wire Arc Additive Manufacturing) is the most widely known and commercially important variant.

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ISO/ASTM 52900 Main Family

BINDER JETTING (BJT)

ISO/ASTM 52900 main family: A liquid binder is selectively deposited onto a powder bed. For metal, BJT requires downstream debinding and sintering processes.

BJT (Metal)

Metal Binder Jetting

A BJT family process in which metal powder layers are bound by a liquid binder. The resulting green part must be debound and sintered.

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ISO/ASTM 52900 Main Family

MATERIAL EXTRUSION (MEX)

ISO/ASTM 52900 main family: Material is selectively extruded through a nozzle or orifice. In metal AM, primarily realised via polymer-bound metal filaments (Metal FFF), followed by sintering.

MEX (Metal)

Material Extrusion / Metal FFF

ISO/ASTM Material Extrusion applied to metal. Filaments or rods of metal-polymer composite (MIM feedstock) are extruded, then debound and sintered. Often called Metal FFF.

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ISO/ASTM 52900 Main Family

MATERIAL JETTING (MJT)

ISO/ASTM 52900 main family: Droplets of build material are selectively deposited. In metal 3D printing, primarily realised via nanoparticle-ink jetting (Nanoparticle Jetting).

MJT (Metal)

Material Jetting / Nanoparticle Jetting

ISO/ASTM Material Jetting family. In metal AM, nanoparticle-laden inks are jetted from print heads and dried. (Significantly less widespread than PBF or DED.)

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ISO/ASTM 52900 Main Family

SHEET LAMINATION (SHL)

ISO/ASTM 52900 main family: Sheet or foil material is bonded layer by layer, often followed by subtractive machining.

SHL (UAM)

Sheet Lamination / Ultrasonic Additive Manufacturing

ISO/ASTM Sheet Lamination family. Thin metal foils or sheets are bonded layer by layer via ultrasonic friction welding and trimmed by CNC.

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ISO/ASTM 52900 Main Family

VAT PHOTOPOLYMERIZATION (VPP)

ISO/ASTM 52900 main family: Liquid photopolymer is selectively cured by light. Of limited relevance for direct industrial metal AM (primarily applicable for ceramic-metallic slurries or investment-casting patterns).

VPP (Metall-indirekt)

Vat Photopolymerization (SLA/DLP for investment casting / slurry)

ISO/ASTM Vat Photopolymerization family. Liquid resin is cured by UV light. For industrial metal AM, VPP is primarily an indirect process (producing patterns for investment casting).

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Complementary Technologies (Non-ISO)

SOLID-STATE PROCESSES (COMPLEMENTARY)

Processes outside the 7 ISO/ASTM main families — no melt metallurgy involved (kinetic energy / friction bonding).

CSAM (Cold Spray)

Cold Spray Additive Manufacturing

Complementary solid-state process (not part of the 7 ISO/ASTM main families). Metal powder is accelerated to supersonic velocity and bonds to a substrate via plastic deformation — no melting occurs.

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AFSD

Additive Friction Stir Deposition

Complementary solid-state process. A solid metal rod (feedstock) is plasticised (not melted) by frictional heat and pressure and deposited layer by layer.

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Complementary Technologies (Non-ISO)

HYBRID ADDITIVE MANUFACTURING

Combination of additive processes (typically DED) and subtractive CNC machining in a single machine or tightly coupled process chain.

Hybrid (DED + CNC)

Hybrid Additive Manufacturing (DED + CNC)

Combined machine class (not an independent ISO family) integrating an additive process (typically DED-LB/M) directly into a 5-axis CNC machining centre.

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