💶 Economics

Costs of Wire Laser Metal 3D Printing

An objective look at investment costs, operating costs and the economic comparison with conventional manufacturing processes.

Investment Costs (CAPEX)

The acquisition costs for a Wire Laser system depend heavily on the configuration (robot vs. CNC portal, laser power, sensors).

✓Robot cells (entry-level): approx. €200k – €400k
✓Large gantry systems: €500k – >€1M
✓Laser source (kW class): Significant cost driver
✓Software & CAM: €20k – €50k

⏱️

Operating Costs (OPEX)

The ongoing costs are mainly determined by the material used, process gas and machine hourly rates.

✓Material (wire): €10/kg (steel) up to >€200/kg (titanium)
✓Shielding gas (Argon): Cost factor depending on volume
✓Machine hourly rate: typical €80 – €150/h
✓Energy costs: Lower than many thermal processes

When is Wire Laser Economical?

📉

High Material Savings

For components with high buy-to-fly ratios (>5:1) made of expensive materials like titanium or Inconel, material savings quickly amortize the process costs.

🔨

Repair vs. New Purchase

Repairing a €50,000 tool for €5,000 with Wire Laser is highly economical and significantly reduces downtime.

No Tooling Costs

For special parts or small series, expensive casting molds or forging dies are eliminated. Production can start immediately from CAD data.

Calculate Your Application

We help you create an objective cost-benefit analysis for your specific component.

Get in Touch