Manufacture Metal Parts on Meltio Systems
Welding3D.de offers manufacturing of metal parts with Meltio Wire-Laser technology. Send us a drawing or 3D data and describe what the part needs to achieve. We check whether production on a Meltio system is suitable for your requirements.
Manufacturing Excellence & Highest Precision
Wire-Laser Metal Deposition
(W-LMD)
In wire-based laser deposition, metallic wire feedstock is melted by a laser and deposited selectively onto a substrate. This enables building components layer by layer, enhancing existing structures, or restoring worn areas.
Meltio M600 W-LMD
High-precision additive manufacturing in a closed build envelope for complex parts and near-net-shape geometries.
- Build volume: 300 × 400 × 600 mm
- Blue laser technology for high absorption
- 100% dense metal parts
Meltio Robot Integration
Maximum flexibility through a robot-guided laser head. Ideal for large-format parts, repairs, and cladding.
- Practically unlimited build volume
- 6-axis freedom of movement
- Repair of existing mold tools
Possible Applications
Wire-based metal additive manufacturing enables versatile industrial applications – from near-net-shape manufacturing to cost-effective component refurbishment.
Additive Manufacturing of Metal Components
Layer-by-layer production of solid metal functional components with 100% metallurgical density and high material efficiency directly from CAD models.
Repair and Reconditioning
Selective laser material deposition onto worn mold tools, turbine components, or shafts as a cost-effective alternative to complete replacement.
Material Deposition & Cladding
Targeted protection against wear, corrosion, or thermal loads by cladding high-performance alloys onto cost-effective base substrates.
Near-Net-Shape Manufacturing
Near-net-shape deposition to drastically reduce machining volume, tooling wear, and raw material procurement lead times.
Hybrid Manufacturing
Combining additive buildup with subtractive CNC precision machining for components demanding tight dimensional tolerances and surface finishes.
Functional Material Enhancement
Selective addition of flanges, ribs, mounting brackets, or custom features onto existing forgings, castings, or standard profiles.
Material Diversity &
Post-Processing
Through the wire-based DED process (W-LMD) we process standard welding wires. This means for you: lower material costs, safe handling, and a wide selection of certified industrial metals.
Available Metals
- Stainless steels (e.g., 316L, 17-4PH)
- Tool steels (e.g., H11)
- Titanium alloys (Ti6Al4V)
- Nickel-based alloys (Inconel)
- Copper & Copper alloys
Post-Processing
- CNC Milling & Turning
- Heat Treatment
- Surface Grinding
- Quality Assurance (3D Scan)
3D Solution GmbH (Bräuer Gruppe)
For the industrial realization of your parts, we work closely with our certified manufacturing partner 3D Solution GmbH in Finnentrop, Germany. As an official Meltio integrator and specialist in offline programming (FASTSUITE® OLP), 3D Solution delivers superior precision, collision-free toolpaths, and low-distortion metallurgy.
How a Manufacturing Request Works
In three straightforward steps from your component data to a reliable feasibility review and manufacturing on Meltio systems.
Submit Component Data
If possible, send us a drawing or 3D data. Information on material, quantity, application area, and requirements helps with the evaluation.
Discuss Application
We review the geometry and discuss which requirements are relevant for manufacturing.
Receive Quote
Once the details are sufficient for an evaluation, you will receive feedback on next steps and, if applicable, an individual quotation.
Which Components Can I Inquire About?
Depending on material, geometry, and process requirements, we evaluate the following areas among others:
Prototypes and Development Parts
Functional prototypes and test components made of full metal for validation prior to series production.
Individual Parts and Small Batches
Flexible production of parts in small batch sizes without complex and expensive tooling.
Additive Material Deposition & Modifications
Targeted deposition of material onto existing semi-finished parts, castings, or forgings for adaptation.
Repair and Maintenance Tasks
Precise material buildup on worn tools, molds, or machine components to extend service life.
Combination of Additive Buildup and Machining
Build near-net-shape blanks additively and finish functional surfaces to tight tolerances via CNC milling and turning.
Whether a component can be manufactured depends on its specific design and requirements. An inquiry is therefore always component-specific.
Inquire Metal ComponentManufacture Metal Parts on Meltio Systems
Send us a drawing or 3D data and describe what the part needs to achieve. We evaluate technical feasibility and cost efficiency for your project.