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Meltio Engine CNC integration

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Price on request

Description

Meltio Engine CNC Integration adds industrial wire laser metal 3D printing to a CNC machining center. The print head mounted on the side of the spindle applies metal specifically to the component using welding wire and a blue laser. The CNC machine can then precisely mill or machine the component directly in the same clamping. This creates a hybrid manufacturing solution for the production of near-net-shape components, repairs, coatings and the targeted addition of functional surfaces. The available installation space depends on the axis paths of the respective CNC machine. Among other things, steel, stainless steel, titanium, nickel and copper alloys are processed.

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Parameter Specification
Manufacturer Meltio
Model Engine CNC integration
technology Wire laser metal 3D printing / hybrid manufacturing
Mission Integration into vertical CNC machining centers
Laser 9 blue direct diode lasers, 450 nm
Laser power 1,000W
Printhead Mounted on the side of the spindle
Printhead weight Mounted on the side of the spindle
Printhead weight approx. 32.5-35kg
Printhead size retracted 280 × 332 × 684mm
Printhead size extended 280 x 332 x 943mm
Installation space Depending on the travel path of the CNC machine
Wire diameter 0.8-1.2mm
Wire feed Single wire or dual wire
Materials Steel, stainless steel, tool steel, titanium, nickel and copper alloys
Process monitoring Melt pool camera and closed-loop wire control
cooling Water-cooled printhead, chiller included
Power supply 200/240 V or 380/415 V three-phase current
Power consumption max. 9.2 kW / average approx. 2-5 kW
Control unit 80.5kg, air cooled, 17" HMI
CNC requirement Recommended repeatability: ± 0.06 mm
Layer height approx. 0.4-1.2mm

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