Hybrid Additive Manufacturing (DED + CNC)

Combined machine class (not an independent ISO family) integrating an additive process (typically DED-LB/M) directly into a 5-axis CNC machining centre.

Operating Principle & Process Flow

Operating Principle: The part is built up additively and then — in the same clamping — machined (subtractively) to final dimensions and surface quality.

Process Flow: Print a structure (DED) → Tool change to milling cutter → Machine edges → Print next structures.

Technical Specifications

  • Energy Source: Combination of laser (DED) and milling spindle.
  • Feedstock / Material Feed: Metal powder or wire (e.g. Meltio).
  • Typical Part Size: Dependent on CNC work envelope.
  • Build Rate: High (DED build rates).
  • Accuracy: Ultimately high (CNC milling precision in µm range).
  • Surface Quality: Perfect (milling quality).

Applications & Materials

Typical Materials: All weldable and machinable metals.

Typical Applications: Repair of complex turbine blades, manufacture of injection mould tools with internal channels in a single setup.

Industries: Tooling, aerospace, turbine manufacturing.

This content was created in whole or in part with the assistance of artificial intelligence.

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